He Built His Shop for 18 Years. Then the Cars Changed — and a Milwaukee Mechanic’s Retirement Plan Unraveled

With the April 15, 2026 federal tax deadline less than three weeks out, self-employed workers across the country are staring at one of the last…

He Built His Shop for 18 Years. Then the Cars Changed — and a Milwaukee Mechanic's Retirement Plan Unraveled
He Built His Shop for 18 Years. Then the Cars Changed — and a Milwaukee Mechanic's Retirement Plan Unraveled

With the April 15, 2026 federal tax deadline less than three weeks out, self-employed workers across the country are staring at one of the last legal windows to reduce their 2025 tax burden — by making contributions to a retirement account before filing. For most small business owners, that option feels straightforward. When I drove out to meet Robert Kowalski at his shop on the northwest side of Milwaukee on a cold Tuesday in February, that window felt like a cruel joke.

Robert, 52, has run Kowalski Auto Repair out of the same two-bay building on West Fond du Lac Avenue for 18 years. There is a whiteboard near the service counter where incoming jobs get chalked in. When I arrived just after noon, two of the four bays were empty. Robert wiped his hands on a red shop rag and didn’t offer much of a greeting. He said he’d talk to me, but he made clear he wasn’t looking for advice.

A Business Built by Hand — and Slowly Cornered by Code

Robert started the shop in 2008, a year most business owners would rather forget, with $14,000 he had saved working for a dealership. For about a decade, the gamble paid off. He built a loyal customer base in a working-class neighborhood, offered competitive labor rates, and kept overhead low by doing much of the work himself. At his peak, around 2020 and 2021, he told me his gross revenue ran close to $310,000 annually.

Then the cars changed. Modern vehicles — particularly those manufactured after 2019 — increasingly rely on proprietary software and dealer-only diagnostic systems. Certain repairs that Robert could complete in two hours on a 2015 model now require a dealer scan tool he doesn’t own and, in some cases, a manufacturer authorization code he can’t obtain. He started turning away jobs he used to take without a second thought.

“I’m not some shade-tree guy who doesn’t know what he’s doing. I’ve been doing this for 30 years. But they built a wall around these new cars, and if you’re not a dealer, they don’t let you in.”
— Robert Kowalski, owner, Kowalski Auto Repair, Milwaukee

By the end of 2025, his annual gross had fallen to approximately $217,000 — a drop of roughly 30 percent over three years. After parts, rent of $2,800 a month, liability insurance, utilities, and equipment maintenance, Robert estimated his net came in around $49,000 last year. That is down from closer to $76,000 at his peak.

30%
Revenue drop over 3 years

$49K
Estimated net income, 2025

18 yrs
In business, same location

The Retirement Number He Didn’t Want to Say Out Loud

I asked Robert directly: how much does he have saved for retirement? He looked at the whiteboard for a moment before answering. “About nine thousand dollars,” he said. “Maybe a little more. It’s in a savings account.” He is 52 years old. He has been self-employed for nearly two decades. He has no 401(k), no IRA, no pension of any kind.

This is more common than most people assume. According to data from the U.S. Department of Labor, self-employed workers are significantly less likely to have retirement savings than those with employer-sponsored plans. Without automatic payroll deductions and employer matches, many small business owners treat reinvestment in the business as a substitute for saving — until the business stops growing.

KEY TAKEAWAY
Self-employed workers can contribute up to 25% of net self-employment income to a SEP-IRA — up to a maximum of $69,000 for tax year 2025 — and contributions can be made as late as the tax filing deadline, including extensions. For Robert, at $49,000 in net income, that ceiling would be roughly $9,200 for 2025, according to IRS guidance on SEP plans.

I walked Robert through the broad strokes of a SEP-IRA — not as advice, but as context for the story. His reaction was muted. “I’ve heard of those,” he said. “But I’m not going to lock money up when I don’t know what the shop’s going to do next quarter.” That reluctance, I found, runs through nearly everything Robert says about money. He sees financial planning as something designed for people who have already solved the hard problem of making a living.

“Financial advice is for people who already have money. I’m trying to make it to Friday. No offense.”
— Robert Kowalski

His wife, Dana, works as a medical billing specialist and brings home roughly $38,000 a year. Between the two of them, their combined household income in 2025 was in the range of $87,000 — before Robert’s self-employment taxes, which he estimated cost him close to $8,500 last year on top of federal and state income tax. The IRS self-employment tax rate is 15.3% on net earnings up to $176,100, covering both the employer and employee portions of Social Security and Medicare. Dana’s income, Robert told me flatly, covers groceries and utilities. Everything else comes from the shop.

His Son’s College Dream and the $45,000 Question

Robert and Dana’s older son, Tyler, is 18 and was accepted this spring to a university in Indiana. The total cost of attendance — tuition, fees, room and board — runs approximately $45,000 a year. It is out of state. Robert told me Tyler has wanted to study engineering since he was in middle school, and Robert did not say it plainly, but it was clear he was proud of that.

What he said plainly was this: “I don’t know how we’re going to do it.”

⚠ IMPORTANT
Families who did not file a FAFSA for the 2026–27 academic year may have already missed priority aid deadlines at some institutions. The federal FAFSA filing window for 2026–27 opened in December 2025. Students can still file at studentaid.gov, though late submissions may reduce access to institutional grants.

Robert said they filed a FAFSA, but he was uncertain what would come of it. At a household income of roughly $87,000 with minimal assets on paper, the family would likely qualify for some need-based aid, but the bulk of that $45,000 — at least in year one — would probably fall on loans, a parent PLUS loan, or Tyler’s own borrowing. Robert said he hadn’t sat down with a financial aid counselor yet. “I keep meaning to,” he said.

The four-year cost, at $45,000 a year, would be $180,000. That figure — nearly four times Robert’s current annual net income — sat in the air between us for a moment. He looked at his hands.

Financial Pressure Annual Amount Status
Self-employment tax ~$8,500 Owed annually
Shop rent $33,600 Fixed overhead
Son’s university (Year 1) $45,000 Pending aid
Retirement savings (total) $9,400 No plan structure

Where He Stands, and What He’s Willing to Admit

By the end of our conversation, Robert had shifted slightly. Not dramatically — he still bristled when I mentioned phrases like “financial planning” — but he had started doing some of his own math out loud. He mentioned that he’d looked up Social Security estimates on the SSA’s online portal a few weeks before we met. At his current earnings trajectory, his projected monthly benefit at full retirement age (67) would be somewhere around $1,640. At 62, if he claimed early, it would be closer to $1,150.

“That’s not enough to live on,” he said. It was the most unguarded thing he told me all afternoon.

Robert’s Financial Picture in Early 2026
1
Revenue declining — Gross shop income has fallen from ~$310K to ~$217K over three years, with no clear floor in sight as more newer-model cars dominate the road.

2
Retirement savings minimal — Approximately $9,400 in a standard savings account, no IRA, no employer plan, 15 years from full Social Security eligibility.

3
College costs looming — Son Tyler accepted at a $45K/year out-of-state university; FAFSA filed but aid package not yet received.

4
Health coverage gap — Robert pays out of pocket for a high-deductible health plan purchased through the ACA marketplace; he said his 2025 premium was approximately $610 a month for himself and Dana.

Robert told me he has thought about selling the shop — but property values in the area are modest, and the equipment alone might bring $40,000 on a good day. He doesn’t think that gets him far. He has also thought about adding a part-time employee who could handle computer diagnostics on newer models, but he’d need to invest in equipment that starts at roughly $12,000 for a professional-grade scan tool suite, and he’s not convinced the return would justify it in his neighborhood’s market.

“I keep thinking there’s a version of this where I figure it out. I’ve always figured it out. I just — I don’t know what that version looks like right now.”
— Robert Kowalski

When I left the shop, one of the empty bays was still empty. Robert had gone back to work on a 2009 Chevy Silverado — the kind of job he’s good at, the kind of car that doesn’t lock him out. He waved without looking up. Outside, the temperature had dropped to about 18 degrees. West Fond du Lac Avenue was quiet.

Robert Kowalski has spent 18 years doing honest work. The math of what comes next — for retirement, for his son, for the business itself — doesn’t add up cleanly, and he knows it. He’s not looking for sympathy, and he made that clear. But the numbers are the numbers, and they don’t bend because a man is stubborn.

Related: He Ran His Own Shop for 18 Years — At 52, He Finally Looked at His Social Security Statement and Didn’t Like What He Saw

Related: A Milwaukee Mechanic’s $45K College Bill and Zero Retirement Savings — What He Discovered Too Late

Frequently Asked Questions

Can a self-employed person with a declining income still contribute to a SEP-IRA?

Yes. Self-employed workers can contribute up to 25% of net self-employment income to a SEP-IRA each year. For someone with $49,000 in net self-employment income in 2025, the IRS formula would allow a contribution of roughly $9,200. Contributions can be made up to the tax filing deadline, including extensions, according to IRS guidance on SEP plans.
How does declining self-employment income affect future Social Security benefits?

Social Security retirement benefits are calculated using your highest 35 years of indexed earnings. Years with low income pull the average down. According to the SSA, workers can review projected benefits at any age through the My Social Security portal at ssa.gov. Lower recent earnings mean projected benefits at full retirement age will decline from earlier estimates.
What financial aid options exist for families with a self-employed parent earning around $87,000?

Families with household incomes around $87,000 typically see a Student Aid Index that may qualify them for some need-based aid at schools with large endowments, but federal Pell Grants phase out well below that income level. Filing the FAFSA at studentaid.gov is required to access any federal aid, including subsidized loans and work-study programs.
What is the self-employment tax rate for 2025?

The self-employment tax rate is 15.3% on net earnings up to $176,100 for 2025, covering 12.4% for Social Security and 2.9% for Medicare. Self-employed individuals can deduct half of this amount when calculating adjusted gross income, according to the IRS.
What health insurance options does a self-employed person in Wisconsin have?

Self-employed workers in Wisconsin can purchase individual or family health plans through the ACA marketplace at healthcare.gov. Premium tax credits are available based on household income. Wisconsin also has BadgerCare Plus for lower-income residents. Robert paid approximately $610 a month in 2025 for a high-deductible marketplace plan for himself and his wife.

218 articles

Sloane Avery Wren

Senior Benefits Writer covering Social Security, Medicare, and retirement policy. M.P.P. University of Michigan. Former CBPP researcher. NSSA Certified.

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